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Model Number : | ZRJ-100 |
Certification : | CE,ISO9001 |
Supply Ability : | 50 sets per 60 days |
Delivery Time : | 60 days |
stainless steel 316L fat emulsion Vacuum Emulsifying Machine HMI
control
Product description
Working process
The rotor revolves in high speed produces centrifugal force, which
suctions the material from upper and lower feeding area axially to
the operation chamber.
The strong centrifugal force throws the material axially to the
narrow slot between stator and rotor. The material then receives
centrifugal press, clash and other forces, which firstly disperse
and emulsify the material.
The controlling system adopts electric control system, stable and
simple to manage.
The triple mixing adopts the Panasonic frequency converter for
speed adjustment, which can meet different technological demands.
The homogenizing structure made through Japan technology adopts the
good mechanical seal. The Max. emulsifying rotation speed can reach
3500rpm.
The vacuum de-foaming can make the materials meet the requirement
of being aseptic.
Tank body welded by imported 3-layer stainless steel plate.Tank
body and pipes adopt mirror polishing, conforming to cGMP.
The tank body can heat or cool materials .Heating modes include
steam heating or electric heating.
· Capacity:5L-2000L
· Material: material contact part SS316L, material non-contact part
SS304.
· Customized service: to provide and design total solution as per
customer URS
Vacuum emulsifying equipment including:
· Vacuum emulsifying main machine
· Pre-mixing tank for sugar
· Vacuum system
· Hydraulic system
· Control system
· Platform made from SS304
Vacuum emulsifying main machine:
· Slow mixer 0-40rpm with PTFE scraper
· Homogenizer 0-3500rpm (rotor and stator can adjust space)
· Heating by steam or electricity
· Pressure: chamber-0.093Mpa to 0.1Mpa, jacket 0.3Mpa for steam
(standard type)
· Upper cover lifting by hydraulic
· Safety limit switch for safety operation
· Upper cover connection: Liquid feed inlet with stainless steel
pipe filter, solid material inlet, vacuum inlet, compressed air
inlet, breaking vacuum inlet, sight glass, CIP cleaning head,
discharging port, dustproof respirator.
Water and oil pre-mixing tank
· High shear mixer 960rpm or slow mixer 60rpm
· Heating by steam or electricity
· Pipeline for material transfer to main emulsifying machine
Vacuum system:
· Water ring type vacuum pump or oil type vacuum pump
· Safety valve for protecting the Water ring type vacuum pump
After finish one batch, customer can choose positive pressure or
rotor pump for material out.
Model | Capacity | Emulsifying motor | slow mixer motor | Machine dimension | Total power(KW) | |||||
KW | RPM | KW | RPM | LENGTH | WIDTH | HEIGHT | Lifting hight | |||
ZRJ-20 | 20L | 2.2 | 1150-3500 | 0.37 | 10-40 | 1800 | 1600 | 1850 | 2700 | 5 |
ZRJ-50 | 50L | 3 | 1150-3500 | 0.75 | 10-40 | 2700 | 2000 | 2010 | 2700 | 7 |
ZRJ-100 | 100L | 3 | 1150-3500 | 1.5 | 10-40 | 2920 | 2100 | 2200 | 3000 | 10 |
ZRJ-150 | 150L | 4 | 1150-3500 | 1.5 | 10-40 | 3110 | 2100 | 2200 | 3100 | 11 |
ZRJ-200 | 200 | 5.5 | 1150-3500 | 1.5 | 10-40 | 3150 | 2200 | 2200 | 3100 | 12 |
ZRJ-350 | 350L | 7.5 | 1150-3500 | 2.2 | 10-40 | 3650 | 2650 | 2550 | 3600 | 17 |
ZRJ-500 | 500L | 7.5 | 1150-3500 | 2.2 | 10-40 | 3950 | 2800 | 2700 | 3950 | 19 |
ZRJ-750 | 750L | 11 | 1150-3500 | 4 | 10-40 | 3800 | 3200 | 3050 | 4400 | 24 |
ZRJ-1000 | 1000L | 15 | 1150-3500 | 4 | 10-40 | 3900 | 3400 | 3150 | 4550 | 29 |
ZRJ-1500 | 1500L | 18.5 | 1150-3500 | 7.5 | 10-40 | 4000 | 4100 | 3750 | 5650 | 42 |
ZRJ-2000 | 2000L | 22 | 1150-3500 | 7.5 | 10-40 | 4850 | 4300 | 3600 | NO LIFTING | 46 |
NOTE: Due to make toothpaste, the motor power have different type,
so pls contact us, we will choose a suitable machine for you. we
have engineer work for toothpaste factory more than 10 year also
have machinery design experience.
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